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Derichs auf der KUTENO

Premiere der neuen Kunststoff-Fachmesse

 

CONTROL YOUR ROLL

Ausgezeichnete Derichs Innovation geht erfolgreich in Serie


Wer hat's gemacht?

Britta Oellers zu Gast bei Derichs

GLÜCKWÜNSCHE zum AWARD

> Industrie 4.0 Award für Derichs |

RP Online berichtet

> Derichs wird für das Produkt ED1 ausgezeichnet | Pressearchiv

„Technische Lösungen für den Alltag entwickeln". Maria Barthels | GF

„Mit Authentizität und Kompetenz überzeugen!" Stephanie Holzmann | GF

> ICE 2017 – Rückschau, berichtet in

 Extrusion Nr 3/2017

G&K Techmedia Interview | ICE 2017

mit Maria Barthels

> „Ausgezeichnet Gewinner"

 C2 berichtet in Heft 62/April 2017

> Derichs GmbH gewinnt Innovation Award 2017 auf der ICE | München

> zum Film

> „The winners are,...." Pressebericht zum Award in Ice Daily | Tag 2

> Mehr zum Award deutsch | englisch

Bildergalerie ICE | München 2017

> Mehr Informationen zur DERICHS ED1-Innovation deutsch | englisch


> It's the internal value that matters

Extrusion International

> Digitales Gedächtnis der Walzen

C2 Coating & Converting

> Messtools für Industrie 4.0

www.kunststoffe.de

DERICHS GmbH

An der Hufschmiede 17

D-47807 Krefeld

Phone +49 2151 3 06 95-0

Fax +49 2151 3 06 95-29

E-Mail: info@derichs-gmbh.de

ED1 –  the Innovation from DERICHS: The first measurement tool for wireless data capture of process data directly from inside of the roller

The “inner values” are important!

You will find more information about the Derichs ED1 here:

Derichs_CYR.pdf
Adobe Acrobat Dokument 789.3 KB

OUR MOTIVATION

In order to influence the technical process of extrusion as much detail as possible and to make it reproducible at any time, the process engineer needs as many and as exact data as possible. Today, it is standard to record, visualize and control all the nominal and actual values as process data, which have been prepared in part, as part of the process. Any information helps to monitor, influence and control the extrusion process. Actually, however, the important information on temperatures and pressures is not recorded from inside of the roller. Only the heating and cooling unit, which is partly spatially separated, supplies process data used to set and control the process. In addition, individual users have complex measuring devices in front of or behind the rotary in order to get closer to the data in the roller. Although there is certainly a connection between the data of the heating and cooling unit and the actual data in the roller, it is obvious how much more accurate a direct measurement in the roller is.

 

INDUSTRY 4.0, INTERNET OF THINGS (IoT)

IoT is the basic for the fourth industrial revolution. Only the communication between things such as sensors and controllers, sensors and process monitoring leads to an intelligent factory. The benefit to the user is more efficient use of resources and better basics for making decisions.

 

Physical objects can communicate wirelessly among themselves and over the Internet via autonomous, integrated systems. These systems are an integral part of products, devices or machines and make them functional. They determine and interpret data from their physical environment via sensors. They are able to collect data, to digitize and transfer wirelessly - at least over a short distance - to a central process computer and thus easy to transfer to the Internet.

 

By means of so-called actuators, they can act on physical processes in their environment, prevent downtime in production, minimize the material and energy consumption, and help the operator with intervention and prevention. With these multimodal man-machine interfaces, your products can be produced in a more resource-efficient and energy-efficient manner.

 

Analysis and monitoring

Derichs Bluetooth LE mobile IOS APP

 

Analog outputs for PLC: 0 ... 10V or 4 ... 20mA

Up to 3 rollers, each with 1 inlet and 1 outlet sensor

Sensor Config via iPAD/iPhone

 


Derichs Bluetooth LE Gateway to Analog SPS

 

Ethernet HTTP output for sensor keys

Up to 3 rollers, each with 1 inlet and 1 outlet sensor

Sensor Config via iPAD/iPhone

 


Derichs Bluetooth LE Ethernet Gateway for SPS (Betriebssystem Windows nicht unterstützt)

Function

The ED 1 is a battery-operated electronic measuring device developed for temperature monitoring of high precision rollers in the plastics industry. It consists of two identical electronic modules each connected to a temperature sensor.

 

The DERICHS ED 1 measures the temperature directly in the roller inlet and outlet and transmits this data in real-time via Bluetooth® to a corresponding receiver. The acquired data can be read via a mobile device with the associated app or fed via a PC dongle or a Bluetooth® Gateway directly into a PLC control, or read out, stored and evaluated via a cloud in the intranet or internet. Measurement precision of ± 0,4 °C (on request ± 0,1 °C) in a range of - 40 °C  – 150 °C (on request up to 400 °C) is possible. Data logging allows observation and evaluation over long periods of time.

 

The app can also store additional data (for example, the roll ID, date of installation, manufacturer data, maintenance data, etc.). The app allows the simultaneous or separate monitoring of multiple rollers as desired, limit temperatures can also be set. Whenever critical absolute or differential values are reached, known from experience, the roller can automatically trigger an alarm. Failures thus become more predictable and repairs can be minimized and planned.

  

Recessions

"Already during the test of the ED 1 prototype we were able to optimize our process monitoring even better. Recording the data also enables us to a better assess and document of the entire process also afterwards. 

Being able to plan the roll maintenance in the future already in advance has convinced us to integrate the ED 1 software in our PLC control. At last a possibility to supervise the roller itself."


Dirk S., Maintenance Manager, producer of aluminium-based packaging materials and technical films, southern Germany

 

"Through the data transfer in real time, we are even closer to the process with the monitoring, in case of problems we can resort those data with the ED 1 now. These data give us important information about the condition of the current cooling or condition of the rollers. 

Likewise, we were able to achieve an improvement in our production quality through the use of DERICHS new Rollers."


Karl Mauser, Department Manager Coex Line, Infiana Germany GmbH & Co. KG

 

 

Here DERICHS Roller Connect V1 = App Demonstration

Derichs Roller Connect V1 0 App Demonstration 


CURIOUS | SOLUTION-ORIENTED | INNOVATIVE: DERICHS GmbH PASSION FOR PRECISION!

 

See here clip of ZHAW/ZSN (Zürcher Hochschule für Angewandte Wissenschaften):

Highprecision Rollers fit for Industry 4.0

 


If you like to know more about the new measurement tool ED1

just call us, +49 2151 3 06 95-0 or reach us by E-Mail: info@derichs-gmbh.de